HPR XPR Plasma Range

XPR plasma cutting systems

The XPR® plasma family raises the bar on mechanized plasma cutting, delivering X-Definition® technology that significantly enhances the capability of Hypertherm’s HyDefinition® and HyPerformance® (HPR) processes delivering substantial gains in cut quality on mild steel, stainless steel, and aluminum applications. XPR boosts cut speed, enhances productivity, and reduces operating costs.

Hypertherms XPR 460

The Hypertherm XPR460® is part of the world’s most powerful and versatile family of mechanized plasma cutters for cutting mild steel, stainless steel, and aluminum over various thicknesses and imperfect surfaces. XPR460 pays you back with maximum versatility, productivity, and precision. You can expect superior part-to-part consistency over consumable life from the first cut to the last. XPR460’s precision cutting produces parts with less dross and rework, reducing secondary operations.

  • Maximum power output: 460 amps
  • Optimal cut quality thicknesses: 3 mm to 50 mm (1/8″ to 2″)
  • Cut speed for 20 mm (3/4″) at 460 A: 3,140 mm/min (129 in/min)
  • Pierce capacity: 64 mm (2.5″)
  • Severance capacity: 102 mm (4″)

Hypertherms XPR 300

The XPR300® represents the most significant advance in mechanized plasma cutting technology, ever. This next generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-Definition® cut quality on mild steel, stainless steel, and aluminum, the XPR300 increases cut speed, dramatically improves productivity, and slashes operating costs. New ease-of-use features and engineered system optimization make the XPR300 easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.

  • Maximum power output: 300 amps
  • Optimal cut quality thicknesses: 3 mm to 45 mm (1/8″ to 1-7/8″)
  • Cut speed for 20 mm (3/4″) at 300 A: 2,550 mm/min (105 in/min)
  • Pierce capacity: 50 mm (2″)
  • Severance capacity: 80 mm (3-1/8″)

Hypertherms XPR 170

Delivering next generation X-Definition® processes from very thin up to mid-range thicknesses, the XPR170® expands plasma capabilities and opportunities in ways never before possible.

With unmatched X-Definition cut quality on mild steel, stainless steel, and aluminum, XPR170 increases cut speed, dramatically improves productivity, and slashes operating costs. New ease-of-use features and engineered system optimization make XPR® easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.

  • Maximum power output: 170 amps
  • Optimal cut quality thicknesses: 3 mm to 35 mm (1/8″ to 1-3/8″)
  • Cut speed for 20 mm (3/4″) at 170 A:  1,575 mm/min (65 in/min)
  • Pierce capacity: 40 mm (1-9/16″)
  • Severance capacity: 60 mm (2-3/8″)
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Benefits of XPR plasma cutting systems

Cut, gouge, and bevel with XPR and gain weld-ready parts with virtually no clean up  

Industry-leading cut quality – X-Definition

  • Improves cut quality and consistency (cut angularity) through the life of the consumables

  • Delivers superior cut quality for cutting stainless steel and cutting aluminum across the thickness ranges providing cleaner, sharper, and more consistent edge quality

Hypertherms HyPerformance Plasma's

HyPerformance plasma systems deliver HyDefinition cut quality at half the operating costs. By incorporating Hypertherm’s proven HyDefinition, LongLife, and patented PowerPierce and True Hole technologies, HyPerformance Plasma boosts overall performance, productivity and profitability. The systems offer unmatched process flexibility to cut, bevel and mark metals up to 160 mm thick.

Hypertherms HPR800 XD

The HPR800XD extends the versatility of HyPerformance Plasma to provide the most expansive process range and thickest stainless steel and aluminium cutting capacity available on the market.

Key Advantages:

New HDi thin stainless steel technology

Thick stainless steel and aluminum cutting capacity

Expansive process range delivers extended versatility

Maximized productivity and improved profitability

Operating Data:

Mild steel cut capacity dross free 38mm, production pierce 50mm max cutting capacity 80mm

Stainless steel cut capacity production pierce 75mm

max pierce 100mm (requires controlled motion process) severance 160mm

Aluminium cut capacity production pierce 75mm severance 160mm 

Hypertherms HPR400 XD

The HPR400XD delivers the ultimate in mild steel plasma cutting performance with the versatility to deliver industry leading stainless steel cut quality.

Key Advantages:

New HDi thin stainless steel technology

Superior cut quality and consistency

Maximized productivity

Minimized operating cost

Unmatched reliability

Operating Data:

Mild steel cut capacity dross free 38mm, production pierce 50mm max cutting capacity 80mm

Stainless steel cut capacity production pierce 45mm, max pierce 75mm (requires controlled motion process) severance 80mm

Aluminium cut capacity production pierce 38mm severance 80mm